{"product_id":"ppl-300-600-1200-ice-cream-pasteurization-plants","title":"PPL 300\/600\/1200 - Ice Cream Pasteurization Plants","description":"\u003cp\u003e*Please check the laws in your country about food preparation before finish your purchase.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003ePROCESS\u003c\/h1\u003e\n\u003cp\u003ePrepares and heats all ingredients up to 80°C \/ 176°F in the process tank (preparation and heating time: 50 min.).\u003c\/p\u003e\n\u003cp\u003eActivates the pump in order to transfer the mixture into the transfer tank.\u003c\/p\u003e\n\u003cp\u003eBegins preparing a new mixture in the process tank.\u003c\/p\u003e\n\u003cp\u003eConnects the cooling tower and the cooling water reservoir.\u003c\/p\u003e\n\u003cp\u003eActivates the circulating pump to force the mixture through the homogenizer.\u003c\/p\u003e\n\u003cp\u003eWhen leaving the homogenizer, the mixture circulates through the heat exchanger, dropping the temperature from 80°C to 4°C \/ 176°F to 39.2°F, then conducts the pasteurized mixture to a maturation vat (refrigeration time to 4°C \/ 39.2°F: 60 min).\u003c\/p\u003e\n\u003cp\u003eAfter the cooling is concluded, the process restarts by loading the new mixture, which has already been prepared in the process tank, into the transfer tank (this cycle is continuosly repeated).\u003c\/p\u003e\n\u003cp\u003eThe maturation vat is connected to a continuous freezer through a non-toxic hose.\u003c\/p\u003e\n\u003cp\u003eThe continuous freezer (SUPER C, SUPER C PLUS, SUPER C3 or C-JET) has a special pump that suctions the mixture from the maturation vat and produces the ice cream. Finamac™ continuous freezers allow enough outlet ice cream pressure to supply automatic filling machines to fill cups, sundaes, cones, etc.\u003c\/p\u003e\n\u003cp\u003eHas the optional capability to connect the continuous freezer to a Finamac™ Fruit Feeder to introduce pulps and solid ingredients into the ice cream.\u003c\/p\u003e\n\u003cp\u003e*Production depends on the climatic conditions of the location where the machine is installed.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003eCOMPONENTS DESCRIPTION\u003c\/h1\u003e\n\u003ch1\u003e- HEATER\u003c\/h1\u003e\n\u003cp\u003e\u003cb\u003ePURPOSE:\u003c\/b\u003e To heat the thermal transfer fluid (water) which will circulate in the processing tanks, transferring heat to the mixture through thermal conduction.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003eDESCRIPTION: \u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003eEffective thermal power: 18000 Kcal\/h.\u003c\/p\u003e\n\u003cp\u003eGLP (heating gas) consumption: 1.56 kg (3.44 lb)\/h.\u003c\/p\u003e\n\u003cp\u003eThermal insulation: involved with glass wool blanket (elevated insulation index).\u003c\/p\u003e\n\u003cp\u003eBurner maximum pressure: 280 mm c.a.\u003c\/p\u003e\n\u003cp\u003eExternal shell: AISI 304 stainless steel.\u003c\/p\u003e\n\u003cp\u003eBurner: designed to burn GLP or natural gas, as required.\u003c\/p\u003e\n\u003cp\u003eTemperature control: Automatic, through a solenoid valve and adjustable electronic thermostat.\u003c\/p\u003e\n\u003cp\u003eSafety: Has an emergency valve, that immediately cuts off the passage of gas, in case the pilot light goes out.\u003c\/p\u003e\n\u003cp\u003eElectric panel: made of steel with electrostatic paint, IP55.\u003c\/p\u003e\n\u003cp\u003ePower: 0.3 KW, 220V, monophase.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- THERMAL FLUID PUMP\u003c\/h1\u003e\n\u003cp\u003e\u003cb\u003ePURPOSE:\u003c\/b\u003e Circulates the thermal transfer fluid, originating from the heater and then moves around the processing tanks.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003eDESCRIPTION:\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003eMotor protected with AISI 304 stainless steel.\u003c\/p\u003e\n\u003cp\u003eRefrigerated mechanical seal, specific for hot liquids and sanitary conception.\u003c\/p\u003e\n\u003cp\u003eDismountable frames, fixed by fast closing clamps, for easy cleaning.\u003c\/p\u003e\n\u003cp\u003eAllows CIP washing.\u003c\/p\u003e\n\u003cp\u003eMotor: 220\/380V, Tri-phase, ½ hp, 60 Hz (50 Hz), IP55.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- PROCESSING TANK\u003c\/h1\u003e\n\u003cp\u003e\u003cb\u003ePURPOSE: \u003c\/b\u003eThe tank where ice cream ingredients are mixed and heated. Capacity: 300 liters \/ 79.25 gal.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003eDESCRIPTION: \u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003eAISI 304 stainless steel, inner tank with rounded edges and polished sanitary finishing, made for easier cleaning.\u003c\/p\u003e\n\u003cp\u003eTilted-lid, to facilitate inner tank access.\u003c\/p\u003e\n\u003cp\u003eThe circulation of the thermal transfer fluid begins at the bottom and moves around the tank using an alveolar system (replacing the old systems of copper tubing rolled around the tank, half-pipe system or involved), allows a higher rate of heat transfer and offers more energy savings.\u003c\/p\u003e\n\u003cp\u003eTwo blenders with intense revolution capability, provide a wide vortex for mixing the product.\u003c\/p\u003e\n\u003cp\u003eHelix with a wide cutting surface.\u003c\/p\u003e\n\u003cp\u003eInsulation between the inner and outer tanks made of injected polyurethane foam.\u003c\/p\u003e\n\u003cp\u003eDigital thermometer for the heating temperature confirmation.\u003c\/p\u003e\n\u003cp\u003eIP54 electric motors.\u003c\/p\u003e\n\u003cp\u003ePower: 2.2 KW, 220V, tri-phase.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- TRANSFER TANK\u003c\/h1\u003e\n\u003cp\u003e\u003cb\u003ePURPOSE:\u003c\/b\u003e The tank where the ice cream mixture is stored after passing trough the multi-plate heat exchanger. Capacity: 300 liters \/ 79.25 gal.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003eDESCRIPTION:\u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003eAISI 304 stainless steel, inner tank with rounded edges and polished sanitary finishing, for easier cleaning.\u003c\/p\u003e\n\u003cp\u003eTilted-lid, to facilitate inner tank access.\u003c\/p\u003e\n\u003cp\u003eLow rotation blender.\u003c\/p\u003e\n\u003cp\u003eInsulation between the inner and outer tanks made of injected polyurethane foam.\u003c\/p\u003e\n\u003cp\u003ePower: 60 Watts, 220V, tri-phase.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- TRANSFER PUMPS\u003c\/h1\u003e\n\u003cp\u003e\u003cb\u003ePURPOSE:\u003c\/b\u003e To transfer the heated mixture between the tanks and up to the homogenizer, or multi-plate heat exchanger.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003eDESCRIPTION: \u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003eMotor: 220V, tri-phase, ¾ hp, 60 Hz, IP 55.\u003c\/p\u003e\n\u003cp\u003eMotor protected with AISI304 stainless steel.\u003c\/p\u003e\n\u003cp\u003eRefrigerated mechanic seal, specific for hot liquids and sanitary conception.\u003c\/p\u003e\n\u003cp\u003eDismountable frames, fixed by fast closing clamps, for easy cleaning.\u003c\/p\u003e\n\u003cp\u003eAllows CIP washing.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- LINE FILTER\u003c\/h1\u003e\n\u003cp\u003e\u003cb\u003ePURPOSE:\u003c\/b\u003e To retain impurities and particles not dissolved in the mixer tank.\u003c\/p\u003e\n\u003cp\u003eConstructive material: AISI 304 stainless steel.\u003c\/p\u003e\n\u003cp\u003eDismountable.\u003c\/p\u003e\n\u003cp\u003eConnects to the process with tri-clamp connections.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- HEAT EXCHANGER\u003c\/h1\u003e\n\u003cp\u003e\u003cb\u003ePURPOSE:\u003c\/b\u003e To cool the homogenized mixture, completing the pasteurization cycle.\u003c\/p\u003e\n\u003cp\u003eThis cooling occurs by turbulent flowing through the lines formed between the plates, in thin threads that are a millimeter thick. On one side of the plates the product circulates to be cooled; on the other side, counterclockwise, the cooling fluid flows in two stages: First, it cools the mixture from 80ºC to 32ºC (176ºF to 89.6ºF) with water derived from the hydraulic circuit of the cooling tower; second, it cools down from 40°C to 4°C (104°F to 39.2°F) with a 30% water and alcohol solution. Outlet temperature of mixture: + 4ºC \/ 39.2°F. Solution temperature derived from the cooling unit: + 2°C \/ 35.6°F.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003eDESCRIPTION: \u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003eCounter-flow heat exchanger uses AISI 316 stainless steel plates, insulated with dismountable nitrile rubber joints.\u003c\/p\u003e\n\u003cp\u003eCapacity: 300\/600\/1200 liters (79.25\/158.5\/317 gal)\/h (mix with 38% solids).\u003c\/p\u003e\n\u003cp\u003eDouble passage circuit:\u003c\/p\u003e\n\u003cp\u003eFirst Stage: Cools the incoming mixture at 80°C to 32°C \/ 176°F to 89.6°F, due to thermal exchange with 1800 L (475.51 gal)\/h of water from the cooling tower, incoming at 28.0°C (82.4°F) and out at 35.1°C (95.18°F), pressure drops on the mixture side of 5.0 mCA, and on the tower water side at 0.5 mCA. Amount of heat exchanged: 12672 kcal\/h.\u003c\/p\u003e\n\u003cp\u003eSecond Stage: Cools the incoming mixture from 32.0°C (89.6°F) to 4.0°C (39.2°F), due to thermal exchange with 1500 L (396.26 gal)\/h of cooled water\/alcohol solution, incoming at 2.0°C (35.6°F) and out at 7.0°C (44.6°F), pressure drops on the mixture side of 7.5 mCA, and on the cooled water side at 0.5 mCA. Amount of heat exchanged: 7392 kcal\/h.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- WATER COOLING UNIT\u003c\/h1\u003e\n\u003cp\u003e\u003cb\u003ePURPOSE: \u003c\/b\u003eTo supply cooled water between 1.0°C (33.8°F) and 6°C (42.8°F) to the second stage of the multi-plate heat exchanger.\u003c\/p\u003e\n\u003cp\u003eAutomated operation with low consumption and noise, including:\u003c\/p\u003e\n\u003cp\u003eProtection against short circuit and overloads;\u003c\/p\u003e\n\u003cp\u003ePowerful hermetic compressor;\u003c\/p\u003e\n\u003cp\u003eMulti-plate evaporator, made of 316 stainless steel and copper. Connections in stainless steel. Welded material 99.9% copper;\u003c\/p\u003e\n\u003cp\u003eTube-in-tube condenser (parts in contact with water made of copper);\u003c\/p\u003e\n\u003cp\u003eThermostat for the temperature control;\u003c\/p\u003e\n\u003cp\u003eHigh pressure condensation pressostat;\u003c\/p\u003e\n\u003cp\u003eNominal capacity: 12,500 Kcal\/h;\u003c\/p\u003e\n\u003cp\u003eCooled water flow: 7.50 m3\/h at 25 m.c.a.;\u003c\/p\u003e\n\u003cp\u003eCooled water temperature: adjustable from 1.0°C (33.8°F) to 25°C (77°F);\u003c\/p\u003e\n\u003cp\u003eCondensation: water, minimum flow of 3.0 m3\/h at 28ºC;\u003c\/p\u003e\n\u003cp\u003eElectric power: 220V, tri-phase, 220V command, IP 54, 4.7 KW;\u003c\/p\u003e\n\u003cp\u003eConnections: 1” (cooled water), ¾” (condensation water), ½” (replacement water).\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- TRANSFER TUBING\u003c\/h1\u003e\n\u003cp\u003eThe pasteurized mixture is transported to the maturation tank through a clear non-toxic plastic hose with 1” inner diameter.\u003c\/p\u003e\n\u003cp\u003eConnection to the process: 1” diameter sanitary tri-clamp, working pressure of 6 bars.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- COMMAND PANEL\u003c\/h1\u003e\n\u003cp\u003eMade of carbon steel with electrostatic paint.\u003c\/p\u003e\n\u003cp\u003eIP 55 protection grade.\u003c\/p\u003e\n\u003cp\u003eElectric frame:\u003c\/p\u003e\n\u003cp\u003eBuilt-in command panel with frontal door access. Electric contact switches, thermal relays of protection against current overload.\u003c\/p\u003e\n\u003cp\u003eElectronic sensor temperature for the boiler and process tank.\u003c\/p\u003e\n\u003cp\u003eCommand frame:\u003c\/p\u003e\n\u003cp\u003eProgrammable microprocessed temperature controller with safety parameters configuration.\u003c\/p\u003e\n\u003cp\u003eLight bulb indicator for components operation.\u003c\/p\u003e\n\u003cp\u003eLight bulb indicator for components failure.\u003c\/p\u003e\n\u003cp\u003eBoiler protective system with programmable maximum heating temperature (avoids burning the mixture with the excess temperature).\u003c\/p\u003e\n\u003cp\u003eWater dispensing system, with automatic flow control, assures the uniformity of the recipe, avoiding operational errors, such as incorrect dosage. Optional: automated system through CLP.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- COOLING TOWER\u003c\/h1\u003e\n\u003cp\u003e\u003cb\u003eDESCRIPTION:\u003c\/b\u003e The horizontal-type water cooling towers push the air from the bottom to the top. They are designed to be compact and simple, reducing the overall size while achieving maximum capacity. Its system reduces the loss of water through evaporation and dragging, decreasing the need of completion.\u003c\/p\u003e\n\u003cp\u003e\u003cb\u003eCHARACTERISTICS: \u003c\/b\u003e\u003c\/p\u003e\n\u003cp\u003ea) Body constructed in PRFV (polyester reinforced with fiberglass) self-portable and non-corrosive.\u003c\/p\u003e\n\u003cp\u003eb) Internal filling made of polypropylene, assembled in compact blocks of high mechanical resistance and easy washing\/maintenance.\u003c\/p\u003e\n\u003cp\u003ec) Spatter eliminator in polypropylene, which limits water flow circulation dragging loss by 0.15%.\u003c\/p\u003e\n\u003cp\u003ed) Water distributed in PVC tubes reinforced with PRFV, with low pressure pulverizer nozzles.\u003c\/p\u003e\n\u003cp\u003ee) Hermetic motor, IP 55 grade protection.\u003c\/p\u003e\n\u003cp\u003ef) Axial-type helix directly coupled to the motor, aluminum cube and polypropylene blades with air-foil profile, electronically balanced.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ch1\u003e- HOMOGENIZER (OPTIONAL)\u003c\/h1\u003e\n\u003cp\u003eEquipment designed to homogenize the mixture to the smallest particle size possible, yielding the highest quality final mixture with maximum air incorporation.\u003c\/p\u003e\n\u003cp\u003eOperates with high pressure, in order to force the perfect mix between fats, solids, and liquids.\u003c\/p\u003e\n\u003cp\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003cp\u003e*Water condensation equipment: requires a cooling tower.\u003c\/p\u003e\n\u003ch1\u003eTechnical Specifications\u003c\/h1\u003e\u003cp\u003eWattage: 12.7 kW.\u003c\/p\u003e\n\u003cp\u003eCrate Dimensions: ---\u003c\/p\u003e\n\u003cp\u003eEquipment Dimensions: ---\u003c\/p\u003e\n\u003cp\u003eGross Weight, With Crate: ---\u003c\/p\u003e\n\u003cp\u003eLiquid weight: ---\u003c\/p\u003e\n\"\u003cp\u003eProduction Capacity: 300 L \/ 79,25 gal\n600 L \/158,5 gal\n1200 L \/ 317 gal\u003c\/p\u003e\"","brand":"Finamac LLC","offers":[{"title":"300 liters \/ 220V - 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